i.M.A.D.E :: innovation in manufacturing + design :: the new site of the Institute for Digital FabricationBall State University
iMADE@i-m-a-d-e.org

Manufacturing Material Effects Exhibition

The Manufacturing Material Effects Exhibition, at the Indianapolis Museum of Art, framed and displayed the design and material production work of leading international designers and fabricators who participated in the Manufacturing Material Effect international symposium, and subsequent book release from Routledge Press. Designed, fabricated, and installed by a design studio working closely with industry partners from local wood, aluminum, limestone, and plastics industries, the exhibition closely examined collaborative design and production practices from around the globe based on innovative and experimental processes of material exploration.

Each component of the exhibition display system was custom designed and fabricated. A digitally-fabricated plywood armature system was developed and optimized for efficient nesting, fabrication, and shipping in order to minimize material waste. Rear-illuminated acrylic panels were vacuum formed over CNC-milled wood patterns in close collaboration with a local plastics manufacturer. All connections and joints were facilitated by custom designed and laser cut aluminum clips. Digital files were exchanged with local limestone industry partners for the 3 axis CNC production of stone bases. Full-scale mock-ups facilitated the choreography of the vacuum forming process and connection details.

In order to test lighting effects, the studio deployed a variety of methods—both, computationally, and physically. Entire armature bays were fabricated at full-scale with lighting and wiring in order to optimize the lighting design. Simultaneously, the studio simulated the overall lighting effects using photometric light renderings and false-color illuminance studies. This coupling of digital and physical outputs allowed students to understand the successes and failures in both the design and analysis techniques.

The exhibition project was assembled and installed by the student team, using a coding system for identifying each unique component. Additionally, an interactive, touch-screen informational kiosk was developed and installed by Institute for Digital Intermedia Arts. The design process was richly enhanced by actively engaging and participating with the manufacturing process, along with the vetting of design schemes by industry partners, which led to a design process that was truly informed by production, cost, and material considerations, and fostering an innovative collaborative relationship between design and making.

Student Team:
Amber Agan
Matt Amore
Elizabeth Boone
Adam Buente
Lena Dodson
Brandon Hoopingarner
Joe Intriago
Adam James
Kyle Perry
Ross Smith
Rob Thompson

Faculty:
Kevin Klinger
Joshua Vermillion

Partners:
Indianapolis Museum of Art
Institute for Digital Intermedia Arts
Arrowhead Plastic Engineering
Indiana Limestone Fabricators
Mid-West Metal Products
Indiana Hardwood Lumbermen’s Association
David R. Webb Company
Amos-Hill Associates
Ball State Digital Corps
Laird Plastics


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i.M.A.D.E INFO
i.M.A.D.E acts as a catalyst of digital design and fabrication techniques for both industry and education related to architecture and allied arts. Through immersive projects deploying interdisciplinary, applied design and fabrication research, the institute is a conduit between students, design professionals, and the manufacturing sector.
As an institute within Ball State University, i.M.A.D.E supports curricular components offering expertise with state-of -the-art software and devices using simulation, analysis, fabrication, and a rigorous examination of the craft inherent in digital design and production. With strategic industry partners, students test knowledge through team-based projects dealing with the translation of bits into atoms, shifting scales between models, prototypes, 1:1 construction, and the development of solutions to real problems by managing a complex set of design constraints.